Business Profitable Information :: Talented Roll Forming Machine Design – Assisted by Talented Tool COPRA Rollscanner

Taiwan, Roller King uses COPRA FTM Simulation to assist them with the roller design. Roller design makes significant affection on the production of roll forming machine. Inadequate roller design not only can cause the incorrect size and shape of tubes and pipes from roll forming machine, eventually, it could also fail the whole production line. Therefore, an experienced roller designer pays attention to the critical parts of design and calculates the reaction while pushing and pressing.

After finalizing the diagram, the designer begins surrounding the profile with steel, or laying out the rolls. A roll designer must flange the rolls properly. A general rule is if the material is flowing up, the flanges go up; if the material is flowing down, the flanges go down. The designer also traps the material using metal stops, which prevent the material from wandering in the rolls and help eliminate camber from the incoming strip. Metal stops should allow for slitting tolerances as well. The design must also provide running clearance (extra room that allows the material to flow from pass to pass without being held back by the tooling) where necessary.

Roller King uses COPRA® Rollscanner for the measurement of troublesome parts - the curves and roller abrasion situation, and the accuracy reached 00.01mm. Trends to even more complex roll formed products could be challenging to design engineers. Not just the final product quality but also the company's success is depending on the designer's judgment. Therefore Roller King except having experienced designers, they also possess marvelous equipment so that formed pipes are made precisely according to the design.

Assembled over a team of knowledgeable technicians for roll forming machine.

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Sophisticated design plus experienced technicians' refine fabrication, CNC lathe, AC servo drive system and 3D processing - rollers are accurately produced. The rollers are tested regarding their hardness, tolerance, curve and size accuracy using MITUTOYO 3D test machine from Japan and finally, roller forming machine is assembled over a team of knowledgeable technicians.

Sheet metal forming processes are those in which force is applied to a piece of sheet metal to modify its geometry rather than remove any material. Typical roll formed parts include panels, tracks, shelving, etc. These parts are commonly used in industrial and commercial buildings for roofing, lighting, storage units, and HVAC applications. Only a sufficient combination of an elite design, knowledgeable technicians, solid equipment, software and test machines can ensure the accuracy of each production.

Roller King is dedicated to manufacturing metal forming machines with high qualities and for many years, they believe the only method to stay on top is to meet the challenges from their clients. In order to do so, their purchasing of COPRA® Rollscanner, 3D test machine and numbers of high capacity CNC lathes assist them to reach the goals.

Roller King Enterprise Co., Ltd. has been a pipe forming rollers, steel tube making machines, cold roll forming machines and peripheral equipment for tube making machines supplier in Taiwan since 1992. Roller King's great customization capability comes from their insistence on meeting clients' inquiries - multiple shapes and curves of rollers, tolerance of weights, certified components, test report offered, good quality materials, on-time delivery and promising after-sale services. In addition, frequent consultations and factory tours make their clients gain confidence in Roller King and that's why Roller King obtains clients from everywhere in the world. Roller King is specialized in manufacturing pipe forming rollers for the production of stainless steel round pipes, square pipes, irregularly-shaped pipes, hexagonal pipes, octagonal pipes, pipe bending molds, pipe forming molds, common steel pipes, and various shapes of steels. Roller King's roll forming machine made implements are usually utilized for door frames, gardening, window curtains, office partitions, medication appliances, automobiles and furniture, etc.

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company name: Roller King Enterprise Co., Ltd

URL: http://forming-machine.ready-online.com/